Wire Straightening & Cutting Machine:
The drawn coil wire loaded in a coil stand, passes through a high speed unbalanced spinner dies suited in spinner, subsequently cut to standard lengths within required tolerance. The wires are stored in racks. they are moved to the wire feeder in racks using pallet truck.
|Cutting Speed||80-100 cuts/min in 3.15x350mm electrode quality IS2879 MS wire||180-200 cuts/min in 3.15x350mm electrode quality IS2879 MS wire|
|Scaling Bar||High carbon high chromium hardened plate inset||High carbon high chromium hardened plate inset|
|Spinner Die||Tungsten carbide||Tungsten carbide|
|Cutter Nozzle||High carbon high chromium||High carbon high chromium|
|Power||5 HP||11 HP|
|Coil Stand Capacity||200 Kg||300 Kg|
The wet mixed paste filled and compacted in the cylinder to produce briquettes (cake) by using hydraulic press.
|Specifications||Model||SP 5||SP 6||SP 12||SP 20||SP 25|
|Oil Cylinder Bore||mm||80||80||100||160||160|
|Piston Rod Dia||mm||45||45||50||70||80|
|Flux Cylinder Bore||mm||95||110||145||195||220|
Extrusion Plant & Conveyor:
The Briquettes are directly loaded into the extrusion press; Wire feeder feeds the required cut wire into the coating area. The specific high pressure generated in the extruder ensure compact and uniform flux coated at die head; concentricity of coating is easily adjustable, the flux coated electrodes are transfer to conveyor, which takes care of brushing, Tip end Cleaning, Brand Name printing and passes to unload, at the end of conveyor. At last the electrode is collected at collecting tray.
|Specifications||Model||EP40 1T||EP50 2T||EP100 5T||EP200 8T||EP225 12T|
|Hydraulic Operating Capacity [MAX]||Kg/cm2||165||165||165||165||165|
|Hydraulic Cylinder Dimension bore||mm||200||225||320||405||450|
|Extrusion cylinder dimension bore||mm||100||115||145||200||225|
The cut wires are loaded at hopper. Two sets of pickup rollers under hopper feeds the wires into the gearbox. The gearbox consisting of two sets of knurled / grooved rollers feeds the wire into the die head block. The variable driver to the pickup roller and the gearbox is given through hydraulically or AC motors.
|Specifications||Model||WF 2||WF 3||WF 5||WF 8||WF 12|
|Range of wire size||mm||1.6 – 6.3||2 – 6.3||2 – 6.3||2 – 6.3||2 – 6.3|
|Length of wire||mm||300 – 450||300 – 450||300 – 450||300 – 450||300 – 450|
|Wire feeding speed||m/min max of pcs /min||140||210||280||420||420|
Electrode Baking Oven
The oven is provided with the following safety measures. The heating elements and the blower motors are electrically interlocked so that unless the motor is switched on the heating cannot be energized. A door limit switch is provided to switch off the heating elements when the oven door is opened. The automatic temperature controller is incorporated with the thermocouple device circuit so that in case of the failure of the thermocouple or its leads, the heater will be switched off. The baked electrodes are taken to the packing section. We are also manufacturing Gas fired oven 150° & 400°
Dry De-Coating Machine
The dry de-coating machine peel outs the coating of backed rejected electrodes to be separate from the wire.
Wet De-Coating Machine
The wet de- coating machine removes the wet rejected/damaged flux coating to be separated from the wire, so that the both wire and flux can be re-used.
Wire Washing Machine
The wire washing machine was used to eliminate the coating of flux from the core wire.
Flux Sieving Machine
Flux sieving machine is used for separating the flux powder from the foreign particles.
We are in the business of fabricating the state of art machines for the purpose of dry mixing of chemicals. We manufacture, export and supply a wide range of dry mixers.
In these machines powders or dry chemicals are taken in calculated measures and poured into a mixing chamber through a funnel. The machine runs on a motor which moves the chamber in the reverse and forward direction.
This kind of technique is very useful in obtaining a homogenized mixture. These dry mixers cater to the requirements of various industrial applications. Our machines are known for their ease of operation and low maintenance.
|Capacity||500 Kg||1000 Kg|
|Shell Dia||640 mm||1000 mm|
|Shell Height||670 mm||1060 mm|
|Motor||5 HP||15 HP|
- Auto stop timer
- Easy to operate
- Safety limit switch
- Even pigment and chemical mixing
Keeping space with the growing demands and requirements of the industry usages we have come up with a sophisticated and highly efficient wet mixer. These mixers are used to blend the dry powder of flux with a binding agent to obtain a wet mixture.
These machines are able to make even homogenized wet mixtures using different raw materials. These have found applications in various domains like pharmaceuticals, cosmetics, chemicals, food, plastic and many others.
An even pressure is maintained throughout the process in the drum of mixtures of varying volumes to obtain a flawless end result. We offer wet mixers in a range of capacities and the design can even be customized to suit the requirement.
|Capacity||100 Kg Including Binder||150 Kg Including Binder|
|Shell Dia||1100 mm||1262 mm|
|Shell Height||550 mm||600 mm|
|Shell Bottom||20 mm||20 mm|
|Rollers||MS fabrication X rollerdia 350 width 120||MS fabrication X rollerdia 350 width 145|
- Low maintenance
- Cost effective
- High ease of operation
- Various capacities of drums
- Single operator handling
- Homogeneity of granules/ mix
- Machines available in different sizes
- Fully automated operation